Sunny Engineering Works

We Sunny engineering works are the leading manufacture of wire enamelling Plant and also a manufacturer of submersible wire tapping machine.
A Wire Enamelling Plant is an industrial setup designed to apply insulating enamel coatings to copper or aluminum wires, commonly used in the production of magnet wires for transformers, motors, and other electrical applications. These plants can be configured in horizontal or vertical orientations and may include catalyst systems to enhance energy efficiency.

🔧 Key Components of a Wire Enamelling Plant

1. Wire Drawing Machine: Reduces the diameter of metal rods to the desired wire size.

2. Pre-Annealer: Softens the wire to relieve internal stresses before enameling.

3. Enamel Application System: Applies insulating varnish uniformly onto the wire surface.

4. Baking Oven: Cures the enamel coating through controlled heating.

5. Catalyst System: Recycles heat from solvent combustion back into the oven, reducing energy consumption.

6. Take-Up Unit: Collects the finished enameled wire onto spools.

7. Control Panel: Manages and monitors the entire enameling process.

A Super Copper Enameling Wire Vertical Catalyst Machine is a specialized piece of equipment designed for the production of high-quality enameled copper wires. These machines are integral in industries such as electrical manufacturing, automotive, and electronics, where insulated copper wires are essential.

🔧 Key Features and Technical Specifications

• Wire Diameter Range: Typically handles copper wires ranging from 0.80 mm to 2 mm.

• Number of Lines: Machines are available in configurations supporting multiple lines, such as 12+12 (24 lines), enhancing production capacity.

• Coating Passes: Standard machines perform around 7 passes to ensure uniform enamel coating.

• Production Speed: Operational speeds can reach up to 40 meters per minute, depending on the machine model.

• Power Consumption: Daily power usage varies; for instance, some models consume approximately 700 kWh over 24 hours.

• Catalyst System: Incorporates a catalyst combustion system that recycles heat from solvent combustion back into the oven, reducing overall energy consumption and emissions